収益性の高い印刷ビジネスを運営するには、適切な印刷テクノロジーを選択することが不可欠です. プリントオンデマンドが成長を続ける中, thousands of businesses are generating significant income by selecting the right equipment from the start.
Among the most debated technologies are 昇華印刷 そして DTG (衣服に直接) 印刷. Both are known for excellent print quality, but each serves different materials, workflows, and business needs. それで, which option is best for your printing goals?
This guide breaks down the differences between sublimation and DTG printing—quality, 料金, 互換性, 耐久性, and more—so you can make an informed long-term decision.
昇華印刷とは何ですか?
Sublimation printing uses controlled heat and pressure to transform solid dye into gas, bonding it directly into polyester fibers or polymer-coated surfaces. The process starts with a sublimation printer that prints designs onto special sublimation paper using sublimation ink.
Because the ink fuses with the material, the print becomes part of the fabric—meaning it doesn’t crack, 皮をむく, またはフェード. Sublimation is ideal for promotional products, スポーツウェア, and print-on-demand textiles.
How Sublimation Printing Works
- Create the design using graphic design software.
- Print the mirrored artwork onto sublimation paper using sublimation ink.
- Position the paper on the product and secure it with heat-resistant tape.
- Apply heat and pressure using a heat press—this turns the ink into gas and permanently bonds it to the material.
- Allow the product to cool, then peel the paper to reveal a permanent, vibrant print.
Pros of Sublimation
- Produces vivid, long-lasting colors
- Ink becomes part of the fabric—no cracking or peeling
- Smooth, seamless finish with no raised texture
- Excellent for photographic and full-color designs
- Works on many products: マグカップ, タンブラー, 衣服, décor, 等.
Cons of Sublimation
- Only compatible with polyester fabrics or polymer-coated items
- Does not work on 100% コットン
- Limited to light or white materials
- Equipment and consumables can be costly
- Production speed can slow due to heat-transfer steps
DTG印刷とは?
DTG (衣類に直接) printing functions like an inkjet printer, but prints directly onto fabric. The ink bonds with a pre-treated garment to create highly detailed, soft prints. DTG is ideal for intricate designs, photo prints, and small-batch orders.
Unlike sublimation, DTG works best on natural fibers—especially cotton.
How DTG Printing Works
- Pre-treat the garment to ensure proper ink bonding.
- Prepare the artwork using design or RIP software.
- Print directly onto the garment using white and colored inks.
- Cure the ink using a heat press or built-in curing unit.
- Final product is ready with a soft, detailed print.
Pros of DTG Printing
- Excellent for cotton and natural fiber fabrics
- Highly detailed, colorful prints—even on dark garments
- Fast production and simple workflow
- Ideal for small-quantity or custom orders
Cons of DTG Printing
- Prints sit on the fabric surface and may fade over time
- Requires fabric pre-treatment
- Less durable compared to sublimation on polyester
- Colors may be less vibrant on dark or heavily textured fabrics
DTG vs. 昇華: Key Differences
1. ファブリックの互換性
- 昇華: ポリエステル, ポリブレンド, polymer-coated products
- DTG: Cotton and cotton-blend fabrics
2. 印刷品質
- 昇華: Ultra-vibrant, スムーズ, and permanently infused into the material
- DTG: Highly detailed but may appear less vibrant on dark or textured garments
3. Setup Costs
- DTG: Higher initial investment but fewer recurring consumable costs
- 昇華: Lower equipment cost but requires sublimation ink & paper long-term
4. Running Cost
- DTG: $0.50–$3.50 per print depending on color and complexity
- 昇華: More cost-effective for large batches and all-over prints
5. 生産速度
- DTG: Faster for ready-made garments, but requires pre-treatment
- 昇華: Quick printing but longer workflow for full-fabric designs
6. 耐久性
- 昇華: Extremely durable—becomes part of the fabric
- DTG: Good quality but may fade or crack over time
7. Environmental Impact
- DTG: Uses water-based inks, 環境に優しい; pre-treatments vary
- 昇華: Water-based dyes but requires high energy for heat pressing
| カテゴリ | DTG印刷 | 昇華印刷 |
|---|---|---|
| 材料の互換性 | Best for 100% コットン & 天然繊維 | Only works on polyester or polymer-coated items |
| 印刷品質 | High detail; great for complex designs | Extremely vibrant; photo-realistic on polyester |
| Setup Cost | 初期投資が高額になる | Lower setup cost |
| Running Cost | Higher per-print cost (インク + pretreatment) | Lower per-print cost, especially for bulk |
| 生産速度 | Fast for small orders; pretreatment required | Fast printing; slower for full fabric production |
| 耐久性 | Good, but can fade/peel over time | Excellent; fused into fibers, won’t crack |
| Environmental Impact | Water-based inks but pretreatment chemicals involved | Eco-friendly inks; depends on heat energy use |
| Best For | Small–medium orders, cotton apparel, detailed artwork | Large orders, polyester garments, スポーツウェア, promo items |
Should You Choose DTG or Sublimation?
Choose DTG if:
- You work with 100% コットン
- You need highly detailed or colorful designs
- You handle small or custom orders
- You prefer minimal setup and fast production
Choose Sublimation if:
- You print on polyester or synthetic fabrics
- You need 耐久性のある, permanent, vibrant results
- You produce bulk orders
- You are a startup with scalable production needs
結局のところ, the best choice depends on your business model, product range, and customer demand.
結論
Both sublimation and DTG printing offer excellent results—but for different purposes.
- DTG is best for cotton garments, 複雑なデザイン, and small to medium orders.
- 昇華 is ideal for polyester materials, 鮮やかな色, and high-volume production.
No matter which technology you choose, シンフライング provides professional, 信頼性のある, and cost-effective printing solutions to support your business growth.
Contact Xinflying today to explore printers that deliver exceptional performance, outstanding durability, and unbeatable value for your print-on-demand business.
