Oil bleeding is a common issue in DTF (Terus-ke-Filem) percetakan, often caused by ink quality, transfer films, or environmental factors. Below is an in-depth exploration of the causes and effective solutions to minimize or eliminate oil bleeding:
I. Causes of Oil Bleeding in DTF Printing
A. Ink-Related Issues
1. Low-Quality Ink
Some low-cost white inks contain excessive oil-based components to reduce manufacturing costs. These oils can seep out over time, especially in high-temperature or humid environments.
Poorly formulated inks may also include solvents that do not fully evaporate, leaving residues that result in oil bleeding.
2. Incomplete Curing
High-speed printing without adequate curing time can trap residual solvents and oils within the ink layer.
Environmental factors, such as low temperatures or high humidity, can hinder the ink’s drying process, leading to incomplete curing and oil migration.
B. Transfer Films and Materials
1. Substandard Transfer Films
Transfer films with poor adhesion or porous surfaces allow ink oils to migrate, leading to visible bleeding over time.
Films lacking oil-resistant coatings cannot effectively contain the ink, increasing the likelihood of oil seepage.
2. Improper Hot Melt Adhesive Usage
Uneven application of hot melt powder can leave certain areas exposed, allowing oil to escape.
Overuse of adhesive may create thick layers, affecting the overall curing process and ink stability.
C. Environmental Factors
1. Temperature and Humidity
• High-temperature storage accelerates the diffusion of oils within the ink layer.
• Frequent fluctuations in humidity can cause transfer films and ink layers to expand or contract, disrupting the structural integrity and leading to oil bleeding.
2. Extended Storage and Pressure
• Storing DTF prints for long periods, especially under heavy pressure, can force residual oils to surface, resulting in visible stains or discoloration.
II. Solutions to Prevent Oil Bleeding
A. Improve Ink Quality
1. Choose Premium DTF Inks
• Use certified DTF white inks with low oil content and fast-curing properties. Reputable brands often undergo rigorous testing to ensure stability and consistent performance.
• Conduct test prints with new inks to evaluate their resistance to oil bleeding before committing to full production.
2. Ensure Complete Curing
• Adjust the printing speed to allow sufficient drying time. Slower printing ensures that inks cure evenly and completely.
• Maintain an ideal curing environment with temperatures between 18°C and 25°C (64°F–77°F) and humidity levels between 40% dan 60%.
B. Upgrade Transfer Films and Hot Melt Adhesives
1. Use High-Quality Transfer Films
• Select films with oil-resistant coatings and smooth surfaces that provide excellent ink adhesion.
• Test different film brands to find the best compatibility with your ink and printer.
2. Optimize Hot Melt Adhesive Application
• Use evenly sized hot melt powder granules to create a consistent, effective seal over the ink.
• Apply the recommended amount of adhesive to ensure proper coverage without overloading.
C. Manage Environmental and Storage Conditions
1. Control Storage Environment
• Store finished DTF prints in a stable environment with controlled temperature and humidity to prevent oil migration.
• Avoid stacking heavy objects on stored prints to minimize pressure-related issues.
2. Monitor Storage Duration
• Use a “first-in, first-out” system to minimize long-term storage.
• Periodically inspect stored prints for signs of oil bleeding and take corrective actions as needed.
By addressing these factors and implementing quality control measures, DTF printing professionals can minimize oil bleeding, ensuring high-quality results and customer satisfaction. For further advice or product recommendations, consult industry experts or your equipment supplier.