Automated preโtreatment systems for DirectโtoโGarment (DTG) printing are cutting labor costs by up to 60% for highโvolume shops, according to case studies presented at the recent DTG Summit. Traditional DTG workflow requires manual application of preโtreatment solution on dark garments, a timeโconsuming and inconsistent process. New automated systems use spray nozzles, infrared sensors, and conveyor belts to apply precise amounts of preโtreatment uniformly across garments, then dry them inโline before printing. Early adopters report that automation has reduced preโtreatment labor from two fullโtime employees to a single partโtime operator, while also improving print quality and reducing rework due to uneven application. The systems also minimize chemical waste, as the spray heads are designed for high transfer efficiency.
For businesses operating Xinflying DTG printers, integrating an automated preโtreatment line can significantly increase throughput, especially for orders of dark tโshirts, ํ๋ํฐ, and tote bags. The investment payback period is typically 6โ12 months for shops processing more than 500 dark garments per week. Several manufacturers now offer modular preโtreatment units that can be retrofitted to existing conveyor dryers, lowering the entry barrier. As labor costs continue to rise globally, automation of preโtreatment is expected to become standard for midโsize and large DTG operations. ๊ฒ๋ค๊ฐ, new waterโbased preโtreatment formulations with lower VOC content are being developed to meet stricter environmental regulations, further enhancing the sustainability profile of DTG printing.